Adaptation specifications for selecting high-voltage cables for electric vehicles

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Automotive wiring harness is the main body of the network of automotive circuits, equivalent to the "arteries" of human blood circulation and the carrier of automotive circuits. Of course, it is also the bridge and link between the electrical components of the car and the nerve system for power and signal transmission and distribution. High voltage harnesses can be configured in the internal and external harnesses of electric vehicles according to different voltage levels. It is mainly used for signal distribution in the internal wiring harness of the distribution box, transmitting electrical power with high efficiency and quality, and shielding external signal interference. The high-voltage connection system consists of a high-voltage harness and connectors. Connectors are needed for AC/DC, DC charging port, power motor, high voltage harness, inverter, power battery, high voltage box, electric air conditioner, etc.; therefore, the high voltage harness is the nerve network of the high voltage system of the new energy vehicle and is very important.

Components of high-voltage harness: connectors, terminals, wires and cables, positioning ties (covering), tape, heat-shrinkable tubing, bellows (sealing), sealed plugs, plugs, electrical test labels

High-voltage harness materials: high-voltage wire, also known as high-voltage cable.

According to the voltage level: 600V, 1000V, 1500V, 3000V.

According to temperature level: 125℃, 150℃, 180℃, 200℃.

By insulation performance: thermoplastic insulation and thermosetting insulation.

According to the type of shielding: shielded and unshielded cables.

According to the number of insulation cores: multi-core and single-core cables.

By the square number of the cable: 1.25, 2, 2.5, 3, 4, 5, 10, 16, 25, 35, 50, 70, 95, 120, etc.

For more electric vehicle high voltage cables and electric vehicle high voltage cables, please visit OMG official website:

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